HardwareService 13

Test Bench Development

Complete test bench controls — electrical design, PLC programming, DAQ, and license-free test software — delivered as one integrated scope.

Engagement Scope

Test Bench Development

Custom Scope & Pricing

What You Receive

Control panel & wiring documentation
PLC / controller source programs
Test software with operator HMI
Automated report templates (PDF/Excel)
Calibration support documentation
Operator & maintenance manual

Industries

Manufacturing & IndustrialEnergy & PowerAutomotive & EVStartups & SMEs
Overview

We design and build the electrical, control, and software systems behind industrial test benches — for manufacturers who need to validate products against IEC, IS, and UL standards, and for labs that need reliable, repeatable, well-documented test execution. Electrical design, PLC programming, instrumentation, and test software are handled by one team, under one responsibility — no coordination between separate panel, PLC, and software vendors. Our test applications are built on open, license-free platforms, so you own maintainable software with no recurring runtime licenses and no vendor lock-in. For turnkey builds, we work alongside established mechanical fabrication partners.

We also modernize existing benches. Many test benches in the field run on obsolete PCs, unsupported software, or discontinued DAQ hardware — while the mechanical bench itself is perfectly sound. We replace legacy test software with a modern, maintainable application, migrate ageing LabVIEW or proprietary applications that nobody in-house can modify onto open platforms your team can own, upgrade control systems with a new PLC and panel on the existing mechanical bench, migrate to current DAQ hardware, and put digital reports and data export in place of paper or lost records. A retrofit typically costs a fraction of a new bench and takes weeks, not months.

What We Deliver
10 Deliverables
Endurance & Life-cycle Test Benches (cycle counting, fault detection, pass/fail logging)
Electrical Parameter Test Benches (HV withstand, insulation resistance, milli-volt drop, continuity)
Force & Mechanical Measurement Benches (push-pull, insertion/withdrawal, flexion, pull-out)
End-of-Line (EOL) Production Testers with Barcode Traceability
Electrical Design — Control Panels, Power Circuits, Wiring & Instrumentation
PLC Programming — Test Sequencing, Safety Interlocks & Machine Control Logic
Data Acquisition (DAQ) & Sensor Integration
Test Application Software — Operator HMI, Live Monitoring & Test Execution (open, license-free platforms)
Automated Test Reports (PDF/Excel), Database Logging & Full Traceability
Test Bench Retrofits & Software Upgrades (AMC available)
How We Work
01

Requirement & Standard Review

Share the standard and clause, the device under test, or a photo of your existing setup. We define the test sequences, measurements, and pass/fail criteria against the applicable standard clause — and respond with a practical approach and budgetary estimate.

02

System Design

Control architecture, instrumentation and DAQ selection, control panel design, and test software specification — agreed before the build starts.

03

Build & Software Development

Panel wiring, PLC programming, sensor integration, and test application software with sequencing, live monitoring, and operator HMI — built on open, license-free platforms.

04

Validation & Calibration

End-to-end trial runs against the standard clause, measurement verification, calibration support, and documentation.

05

Commissioning & Handover

On-site installation, operator training, automated report setup, and full documentation. Ongoing software support (AMC) available so the bench never goes dark.

Typical Engagement

Kick-off to deliveryAgreed at scoping
CommunicationWeekly progress updates
Review checkpoints5 defined milestones
IP ownershipFull transfer on completion
Start a Conversation
Technology Coverage
Control Systems
Siemens / PLCSTM32 / ESP32 controllersRelay & contactor logicVFDs & motor controlSafety interlocksHMI panels
Measurement & DAQ
NI / Advantech DAQLoad cells & force gaugesHV withstand testersInsulation resistance metersMilli-volt drop measurementCycle counters & encoders
Test Software
PythonC# / .NETOpen, license-free platforms (no LabVIEW runtime)Custom operator HMIPDF / Excel report generationSQL database logging
Standards & Traceability
IEC / IS / UL clause-based sequencesBarcode / serial traceabilityCalibration documentationAudit-ready test records
Use Cases
  • 01Mechanical endurance testing of switchgear, actuators, and electromechanical components
  • 02High voltage withstand, insulation resistance, and continuity testing to standard clauses
  • 03Insertion/withdrawal and pull-out force measurement with live display and peak capture
  • 04End-of-line functional testing with operator-friendly interfaces on production lines
  • 05Retrofit of benches running obsolete PCs, unsupported software, or discontinued DAQ hardware
  • 06Migration of ageing LabVIEW or proprietary test applications onto open platforms your team can own
  • 07Control system upgrades — new PLC and panel on an existing mechanical bench
  • 08Certification lab test execution with automated, well-documented reports
Frequently Asked
4Q&A

Not seeing your question?

We reply within 2 business hours.

Ask our engineers
Question 01

Which standards can you build test sequences for?

We build test sequences, measurements, and reports to the requirements of IEC, IS, and UL product standards for low-voltage switchgear and electrical components. Share the standard and clause you need to test against — we build the bench logic around it.

1 of 4
Let's Work Together

ಅಸಾಧಾರಣ ಏನಾದರೂ ನಿರ್ಮಿಸಲು ಸಿದ್ಧರಿದ್ದೀರಾ?

ನಿಮ್ಮ ಯೋಜನೆಯ ಬಗ್ಗೆ ಹೇಳಿ. ನಾವು ಒಂದು ಕಾರ್ಯದಿನದೊಳಗೆ ಸ್ಪಷ್ಟ ಪ್ರಸ್ತಾವನೆಯೊಂದಿಗೆ ಮರಳುತ್ತೇವೆ.Tell us what you're building — we'll come back with a clear scope, timeline, and team. No vague estimates. No lock-in.

Response within 2 business hours
NDA signing available
100% IP & code ownership

Get in Touch

Reach us directly

Available

Call directly

+91 80500 64447

+91 97426 82222 · +91 89714 64515

Email us

info@newtechspot.in

support@newtechspot.in

Visit the studio

Vijayanagar, Bangalore – 560040

By appointment preferred

Working hours

Mon – Sat · 9 AM – 7 PM IST

Avg. response under 2 hours

No. 1076/22, 5th Cross, 8th Main, Vijayanagar, Bangalore

Prefer email? info@newtechspot.in

LLPIN: ACJ-9458